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Digital Product Engineering

Assembly-line quality control with live alerts

A vision and sensor system that monitors the line in real time and raises instant alerts when the process drifts.

Back to what we do

The challenge

A manufacturer was catching quality problems only at end-of-line inspection, after thousands of parts had already been produced on a drifting process.

What we did

  • In-line measurement and vision capture
  • Live quality scoring and trend detection
  • Instant alerts to line staff and engineers

The result

Problems are caught as they happen instead of at the end of the line, cutting scrap and preventing whole batches from being produced off-spec.

Real-timeIn-line monitoring
< 1 minAlert latency
LowerScrap and rework

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